Envelopes are not sealing on the SendPro MailCenter 1000

If your envelopes are not sealing or not sealing properly on your SendPro MailCenter 1000, perform the recommended maintenance operations here.
Products affected: SendPro® MailCenter 1000

Issue

Envelopes are not sealing properly.

Cause

  • The sealant bottle is not seated correctly
  • The moistener pad is dirty

Resolution

If your envelope(s) are not sealing or not sealing properly, perform the recommended maintenance operations here. In order to complete these operations you will need the Moistener Replacement Kit, 2F3-E.

Unsealed envelopes

  1. Open the supplies cover.
    Open the supplies cover
  2. The envelope sealant bottle is located to the far left of the tape roll. Check to see if the sealant bottle is seated correctly. The following picture is an example of an improperly seated bottle.
    Check the sealant bottle is seated properly
  3. To re-seat the sealant bottle, lift it straight up and lower it again as shown in the following picture.
    Reseat the sealant bottle
  4. Close the supplies cover, then open the (a) feed and (b) print covers.
    Supplies cover closed and feed and print covers open
  5. Push down on the moistener pad assembly button located on the feed deck.
    Push down moistener assembly
  6. Grasp the (a) moistener pad assembly and pull it out straight toward you.
    Remove the moistener pad assembly
  7. Turn the (a) moistener pad assembly over and examine the (b) moisture pad. Note the location of the (c) wick. If the pad contains dirt and debris and looks like the image shown here, you need to replace the assembly.
    Examine the moisture pad
  8. Using two fingers, grasp and remove the wick.
  9. Locate the Moistener Replacement Kit, 2F3-E.
    Use the moistener replacement kit
  10. Insert the new wick. Gently push it all the way down into the wick holder until it is seated properly.
    Insert the new wick
  11. Push the new moistener pad assembly back on its track until it snaps into position.

Make sure that the moistener pad assembly is perfectly level with the feed deck and that the stripper portion of the assembly is under the mail hold down finger.
Replace the moistener assemblyMoistener assembly replaced and level

Correct alignment with feed deck: (a) Stripper on moistener pad assembly is under the (b) mail hold down assembly.
Correct alignment of sealer assembly

The following are examples of improper alignment:
Improper alignment

  1. Close the feed and print covers.
  2. Run some envelopes and verify they are sealing correctly.

UPDATED: 15 April 2024